[ 3.1.4 // DfAM ]

DfAM – Design for Additive Manufacturing

Designing for 3D printing isn't ordinary design. We take an existing design or a new idea and adapt it to fully leverage Additive Manufacturing advantages.

When to use this service

3.1.4.1
  • Existing design moving to printing
  • Need to reduce weight without losing strength
  • Many parts that can be consolidated
  • Geometry not manufacturable conventionally

How the process works

3.1.4.2
01

Existing design review

Part analysis, identifying consolidation, lattice and weight opportunities.

02

Redesign for AM

Organic geometries, internal lattices, topology optimization.

03

Print simulation

Support analysis, thermal distortion, build positioning strategy.

04

Validation & production

Proof-of-concept print, measurements and approval for series production.

Materials & technologies

3.1.4.3
Topology optimization Lattice structures Part consolidation nTopology Generative design MJF/SLS/SLM

Example project

3.1.4.4

Weight reduction for an aerospace bracket

Topology optimization of an aluminum bracket achieved 47% weight reduction while meeting strength requirements - produced via SLM.

Frequently asked

3.1.4.5
Is DfAM worth it for small quantities?

Especially yes - it eliminates tooling costs and allows design changes at no extra cost.

Which technologies are supported?

MJF, SLS, SLM, industrial FDM, SLA - each technology has different design rules we apply.

Ready to push your next product forward?

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