Engineering Sprint: Prototyping a Baby-Monitoring System

A full engineering sprint to develop a prototype of a baby-monitoring system: a camera, a microphone and an innovative clip-on pulse sensor. From comprehensive characterization, through manufacturing-method selection, feasibility and mass-production scalability testing and cost optimization, to a first working prototype before the move to production.

Client: Startup (confidential)
Industry: Electronics
Technology: FDM
Year: 2025

אבי טיפוס מודפסים בתלת-ממד של מערכת לשמירה על תינוקות: מצלמה, מארז וחיישן דופק נצמד

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Challenge

The client needed to turn an idea into a product: a baby-monitoring system with a camera, a microphone and an innovative pulse sensor shaped as a clip-on buckle, inspired by clothing-store security tags. The challenge was to prove engineering feasibility, adapt the product for mass production and reduce costs, without compromising function.

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Approach

We ran a full engineering sprint: comprehensive requirements characterization, selection of the right manufacturing method, detailed engineering, feasibility and scalability testing for mass production, and optimization to reduce costs. It concluded with a first prototype that proves the concept and serves as the basis for moving to production.

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Outcome

A first working prototype, ready for the move to production, with a clear manufacturing path, proven feasibility and a cost adapted to mass production - shortening the road from idea to product.

Spec → prototype Engineering sprint

Mass-production ready Scalability

Cost reduction Optimization

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