When to use this service
3.4.1- End-customer products shipped ready to use (Plug & Play)
- Assemblies combining printed, machined and off-the-shelf parts
- Integration of PCBs, sensors, motors and batteries
- Small-to-medium series without standing up a dedicated line
- Demo / trade-show / investor beta units
- Replacing an external assembly vendor with one roof
How the process works
3.4.2Assembly planning (DFA)
CAD review, assembly sequence optimization, fastener / insert / connector selection and custom jig design.
BOM procurement
Sourcing electronics, connectors, batteries, sensors and motors from approved vendors.
Mechanical assembly
Sub-assembly, insert installation, torque-controlled fastening, seals and gaskets.
Electrical integration
Wiring, soldering, connector mating, PCB / battery / sensor integration.
Functional testing
Continuity, basic electrical test, visual and dimensional inspection.
Packaging & serialization
End-customer packaging, labeling, serial numbers and per-unit documentation.
Materials & technologies
3.4.3Example project
3.4.4Finished IoT device - 80 units ship-ready
Series of 80 environmental monitoring IoT devices: painted MJF enclosure, 6 heat-set inserts, PCB, Li-ion battery, antenna and three sensors. We designed an assembly jig, sourced the full BOM, assembled, wired, tested and handed off units the customer powers on and uses - no production line of their own.
Frequently asked
3.4.5What's the minimum quantity?
No hard minimum - we assemble from a single demo unit up to runs of several hundred. Above a few dozen units a dedicated jig usually pays off.
Do you procure the off-the-shelf components?
Yes - we manage the full BOM, including sourcing from approved vendors, inventory and incoming inspection. You can also supply your own components.
What level of electrical testing do you do?
Basic functional tests - continuity, voltage, component operation. Formal certification testing (EMC, IP, FCC) is coordinated with external labs.
Do you work under ITAR / defense contracts?
Yes - we work with defense, medical and aerospace customers. Full batch documentation, serialization, material traceability and NDA coverage.
Ready to push your next product forward?
We reply within one business day.